BCI Better Cotton Partner & ESI/PF Certified
+91 98432 92482 ramasubbu.k@greenhometex.co.in
Textile Quality Control and Inspection
Quality Assurance Manual

Quality Policy & Inspection Protocol

Our zero-tolerance quality control framework governs every production stage from BCI yarn testing and rapier loom tensioning to AQL 2.5 final random inspection and 100% needle detection.

Computerized Shade Matching 100% Needle Detector Scanned AQL 2.5 Major / 4.0 Minor
Our Quality Promise

Zero-Defect Mindset Engineered Into Every Thread

At Green Home Tex, quality is engineered systematically into every process step. From the procurement of Better Cotton certified yarn through weaving on precision rapier looms, dye-bath formulation, precision cutting, reinforced stitching, to final moisture-barrier packaging, our operations are dedicated to delivering zero-defect shipments.

In-House Physical Lab Tear strength, tensile testing, GSM scales, thread count counters, and crockmeters.
Color Fastness Verification Launder-o-meter tests for wash fastness, wet/dry rub fastness, and D65 daylight matching.
Quality Assurance & Testing Laboratory Karur
Head of QA

Ms. Priyadarshini M.

Spectrophotometer and Chemical Test Bench
Lab Dips & Chemistry

Spectrophotometer Suite

International Benchmarks

Physical & Chemical Testing Standards

Every bulk production lot is tested internally and against accredited third-party standards.

Test Parameter Standard Method Acceptance Criteria
Color Fastness to Washing ISO 105-C06 / AATCC 61 Grade 4 – 5 (No staining)
Color Fastness to Rubbing (Dry/Wet) ISO 105-X12 / AATCC 8 Dry: Grade 4-5 • Wet: Grade 3-4
Dimensional Stability (Shrinkage) ISO 6330 (3 Washes @ 40°C) Max ± 3% Warp & Weft
Tensile & Seam Slippage ASTM D5034 / ISO 13936 Exceeds international thresholds
Harmful Substances (AZO & Heavy Metals) EN 14362-1 / REACH Annex XVII Non-detectable (< 20 ppm)
In-Line Stitching and Seam QA
In-Line Audit

Stitching & Seam QA

Inspection and Palletization
Final AQL 2.5

Pallet Carton Audit

Audit Protocol

3-Tier Verification Process

1
Raw Fabric 4-Point System: 100% of grey and dyed cloth is inspected on illuminated frames for weaving slubs, reed marks, and color consistency.
2
In-Line Stitching Audit: Checking stitch density (minimum 7 SPI), seam alignment, bar-tacking on stress points, and thread suction.
3
AQL 2.5 Final Random Inspection (FRI): Performed under Normal Inspection Level II prior to container palletization.
4
Conveyor Needle Detection: 100% of sewn articles pass through our high-sensitivity metal detector to ensure total consumer safety.

4. Transparent Claim Resolution Protocol

In the rare instance of a discrepancy between bulk shipments and approved pre-production samples:

Have Specific Quality Standards or Lab Manuals?

Our quality assurance director Ms. Priyadarshini M. is available to review your brand’s technical manual and testing requirements.

Contact Karur QA Desk