BCI Better Cotton Partner & ESI/PF Certified
Green Home Tex Infrastructure & Machinery
Manufacturing Facility

Infrastructure & Production Capacities

Operating in Karur, India, our integrated textile complex pairs precision high-speed rapier looms with continuous rotary printing, eco-friendly dyeing, and strict quality control inspection lines.

Machinery Matrix

Departmental Capabilities

Every stage from yarn winding to final export carton packing is controlled to international standards.

Rapier and Auto Weaving Looms Karur
10,000 M/Day Capacity

Weaving Division

Equipped with modern rapier looms and autolooms weaving widths from 44" up to 120" (320 cm). Capable of plain weaves, twills, drills, satins, waffles, and complex dobby and jacquard architectures.

• Counts: 2/20s, 10s, 16s, 20s, 2/40s, 30s, 40s
• Reed/Pick: Custom density configurations
• Selvages: Tuck-in and leno borders
Rotary Screen Printing Lines
15,000 M/Day Capacity

Rotary Printing

Continuous multi-color rotary screen printing machinery up to 12 colors with exact repeat registration. Utilizes AZO-free reactive and pigment inks with steam fixing and washing ranges.

• Repeats: 64 cm, 82 cm, 91.4 cm cylinders
• Dyes: AZO-free reactive, pigment, discharge
• Color Fastness: 4 to 5 to washing & rubbing
Jigger Fabric Dyeing and Cone Dyeing
5,000 M / 2,500 Kg

Dyeing Division

Atmospheric jigger dyeing for woven cloth paired with pressurized cone / corn yarn dyeing autoclaves. Computerized color matching (DataColor) ensures batch-to-batch shade continuity.

• Yarn Dyeing: 2,500 Kgs / day
• Piece Dyeing: 5,000 Meters / day
• Shade Matching: Computerized spectrophotometer
High Definition Direct Textile Digital Print
2,000 M/Day Capacity

Digital Direct Print

High-definition direct-to-fabric inkjet digital printing for photo-realistic artworks, gradient motifs, low minimum strike-offs, and quick-turnaround buyer collections.

• Resolution: Up to 1200 DPI photographic clarity
• Sampling: Fast strike-off in 48 to 72 hours
• Inks: Eco-Passport certified reactive inks
Industrial Stitching and Hemming Line
25 In-House + 150 Partner Lines

Stitching & Assembly

25 in-house heavy-duty Juki and Brother single-needle, double-needle, overlock, and blind-hemming machines, augmented by an audited network of 150 dedicated stitching operators.

• Specialized: Eyelet punching, quilting, piping
• Bar-tacking: Heavy-stress apron pockets
• Clean environment: Thread suction & stain removal
AQL 2.5 Inspection and Export Carton Palletizing
2 FCL Containers / Month

Export Packaging

100% check-table inspection under daylight D65 lamps. Automated metal/needle detection, individual polybagging, header carding, master corrugated carton palletization, and container stuffing.

• Needle Detection: 9-point conveyor detector
• Palletization: ISPM-15 heat-treated pallets
• Moisture Control: Silica gel desiccant bags
Standard Operating Procedure

6-Step Production Flow

1

Yarn Inward

BCI cotton testing for CSP & count uniformity.

2

Weaving

Rapier looms weaving grey cloth up to 320 cm.

3

Dye / Print

AZO-free rotary screen and jigger processing.

4

Stitching

Precision cut, overlock, and reinforced assembly.

5

AQL 2.5 Audit

Dimensional stability & needle detection.

6

Port Dispatch

Stuffing to Tuticorin / Chennai sea containers.